Best Beginner CNC Machines and Routers

Whether you want to learn a new skill, work on a pet project, or start a small business there is a CNC machine or router for you. CNCs, which are generally thought of as being ridiculously expensive don’t have to be.

These beginner machines prove the assumption wrong. While you won’t be able to cut a giant chuck of hardened steel with them, they will cut through wood, plastic and other soft materials like butter. With the right machine and some tweaking you might even cut aluminum.

All of the CNC machines listed below are excellent machines. However, it is important to take note of some of features such as the work area of the machine. Feel free to skip to the end of this article to see our comprehensive list of things to consider when looking for your first CNC machine or router.

Budgets vary, but all of these machines should be considered affordable, entry level CNC machines that are extremely capable.

Now, let’s get to the meat and potatoes and find out which machines top our list.

Name

Awards

Work Area

Where to Buy

BobsCNC Evolution 4 CNC Router Kit

Best Overall CNC,
Best for Woodworking & Carving

24"x24"x3.3"

SainSmart Genmitsu CNC 3018-PRO

Best Budget CNC,
Best CNC for Beginners

11.8"x7.0"x1.7"

SainSmart Genmitsu 3018-PROVer

Best Mini CNC,
Best CNC under $1,000

11.8"x7.0"x1.7"

MYSWEETY DIY CNC 3018-PRO

Best Beginner CNC Router and Laser Engraver Combo

11.8"x7.0"x1.7"

BobsCNC Evolution 4 CNC Router Kit

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Pros

Customer support is second to none
Large work area - great for making bigger signs

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Cons

More detailed assembly
Not setup for laser engraving

Materials it will cut: Wood, plastic, soft aluminum, acrylic, PCB, leather, others possible with experimentation

Work area: 24” x 24” x 3.3” = 610 mm x 610 mm x 85 mm

Warranty: 60 Days

BobsCNC makes machines that are a pretty big step above other entry level CNC machines. Bobs makes machines that are aimed at users that want to machine wood, plastic and other soft materials. CNC wood routing is their specialty.

Size matters and the work area of the Evolution 4 (E4) is two to three times larger than other machines. This makes a huge difference in what you can make. 

Many people use the E4 for making CNC routed signs or art. BobsCNC even has some “unofficial” plans that allow you to expand the machine even more. The work area can be expanded to 24”x48”x3”.

One downfall is that the E4 is not designed to be used with a laser. The company claims this is for safety reasons and honestly it makes a lot of sense. Lasers can be very dangerous. 

Many of the beginner level laser engravers have a small work area. This makes it easier to build an enclosure for protection. The E4 is a much larger machine.

A key difference of the E4 when compared to other starter CNCs is that the setup is more involved. 

While other machines often arrive mostly assembled, this is not the case with machines from BobsCNC. You will need to assemble everything yourself. It will likely take a day or two but you will develop a good understanding of the machine itself doing it. 

Luckily, the included instructions are detailed and thorough. If there are any questions, there are plenty of good resources on YouTube and in Facebook groups.

Speaking of questions, if you have any issues BobsCNC has top notch support. Like ridiculously good support. By all accounts they are extremely fast to respond. It is not unheard of for Bob himself to respond and help to troubleshoot any issues by phone or email outside of normal working hours.

A couple things to know about the E4:

It’s louder than most entry level machines. The router/spindle is a real power tool, so it makes quite a bit of noise.

It’s messy. The E4 is capable of cutting a lot more than other entry level machines. This means it generates substantially more dust as a result. Think about getting a dust shoe and dust collection system to keep things tidy.

Overall, the Evolution 4 from BobsCNC is an extremely well designed and built product. It does exactly what it is meant to do, which is CNC routing of wood and other soft materials. Some light metal work might be possible but realize this is still a starter tool.

In the end, I think a picture is worth a thousand words so check out the gallery on BobsCNC to get an idea of the types of projects you can make.

SainSmart Genmitsu CNC 3018-PRO

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Pros

Easy assembly
Great for beginners
Easily switch to laser engraving

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Cons

Limited work area

Materials it will cut: Wood, plastic, soft aluminum, acrylic, PCB, leather, others possible with experimentation

Work area: 30 cm x 18 cm x 4.5 cm = 300 mm x 180 mm x 45 mm = 11.8” x 7.0” x 1.7”

Warranty: 1 Year

The 3018 Pro is a great starter CNC machine. Primarily meant to be used for engraving, it is extremely well built for such a budget friendly machine.

The 3018 Pro will easily cut softer materials such as plastic and wood. Metals are a little more of a challenge. 

Aluminum can be cut but it will require playing with the speeds and feeds to find something that works for your machine and cutting tools. Other soft metals may be possible but expect to experiment quite a bit. 

This is a nicely built machine. The frame is rigid and assembly is easy.

The 3018 Pro can easily be switched to a laser engraver by purchasing a laser unit and swapping it in place of the router/spindle. The swap only takes 2-3 minutes on the machine.

The Genmitsu 3018 Pro is an excellent choice for anyone who is just starting out with CNC. 

The one big downfall of the 3018 Pro is the work area. You simply won’t be able to work on large projects. 

The manufacturer’s support and communities such as the dedicated Facebook group are a huge help to those trying to learn CNC. Because these 3018 CNCs are so common, chances are that any question you have has already been answered.

The Genmitsu 3018 Pro is a quality, versatile machine for beginner level CNC machining, routing and laser engraving.

SainSmart Genmitsu 3018-PROVer

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Pros

Pre-assembled
Comes with most common upgrades

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Cons

Not a full enclosure

Materials it will cut: Wood, plastic, soft aluminum, acrylic, PCB, leather, others possible with experimentation

Work area: 30 cm x 18 cm x 4.5 cm = 300 mm x 180 mm x 45 mm = 11.8” x 7.0” x 1.7”

Warranty: 1 Year

Essentially the Genmitsu 3018-PROVer is the same as the Genmitsu 3018 with the exception that it comes with almost all of the upgrades that people normally add on to their machine.

Let’s get to the upgrades.

One area which is nicely improved is the body of the 3018-PROVer. It is now all aluminum. This improves the rigidity of the machine which increases cutting performance. 

The drivers have been upgraded too. They are more powerful while also being much quieter. This is a nice change for anyone who might be operating the machine in close proximity to their neighbors.

Limit switches have been added which help to keep your machine from crashing. While these are a great addition, it should be noted that they actually decrease the work area by a small amount. Not a huge concern but plan on losing a little travel.

The biggest change is the addition of an offline controller display and emergency stop button. The emergency stop or e-stop button is a welcome addition. 

The machine will crash. It’s inevitable. Being able to hit a big red stop button is fairly important. Emergency stop buttons are standard on anything bigger than an absolute beginner model and for good reason.

The offline controller allows you to run the machine without having a computer attached. For a good rundown of the offline controller check out this guide from the manufacturer.

The added side enclosures on the machine are just OK. They won’t contain all the noise or dust but they help a little. Not a big change over the other Genmitsu 3018 models. They feel kinda pointless because when it comes to dust, you need to go all out and get a full enclosure or just deal with the mess.

The last upgrade is the addition of a z-axis tool setting touch probe. This allows you to set the location of your part without messing with sheets of paper or something similar. 

Place the probe on the workpiece and connect the clip to your cutting tool. Lower the tool until it touches the probe. The machine will automatically set the height of your workpiece and you are ready to cut.

The Genmitsu 3018-PROVer is an excellent all-around CNC for the beginner. It combines the already stellar 3018-PRO CNC machine with the most common and beneficial upgrades to make setup and use easy.

MYSWEETY DIY CNC 3018-PRO

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Pros

Easy to use laser engraving software

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Cons

Laser focus lens

Materials it will cut: Wood, plastic, soft aluminum, acrylic, PCB, leather, others possible with experimentation

Work area: 30 cm x 18 cm x 4.5 cm = 300 mm x 180 mm x 45 mm = 11.8” x 7.0” x 1.7”

Warranty: 90 Days

The MYSWEETY CNC 3018-PRO is a great starter CNC machine especially for those looking to get into laser engraving. Overall the build is very similar to other 3018 model CNC machines. What sets it apart is the included laser.

The MYSWEETY comes in 3 different versions:

  • Large = 3 watt laser
  • Extra Large = 5 watt laser
  • Full Size = 7 watt laser

It’s an odd naming structure but I guess with a name like MYSWEETY maybe that should be expected.

The machine comes in need of full assembly. The included instructions leave something to be desired, so seek out some YouTube videos to help you along. Assembly should take about an hour, possibly a little longer to watch instructional videos.

The build is sturdy and most of the components are aluminum. Let’s talk about the included laser.

The lasers available are passable. Don’t expect to do much cutting with them. They are primarily for engraving. Remember these are beginner machines and whether you are CNC routing or laser engraving, they often end up lacking somewhat in the power department.

That being said, the included blue laser is capable of cutting smaller pieces of wood such as 1/8” balsa wood. It might just take some experimenting to get right.

A frequent complaint about the laser module is that the focus lens fits rather loosely. This makes it too easy to turn accidently. A little bit of Teflon tape on the threads will go a long way towards remedying the problem. This will keep your laser focused where it needs to be on the workpiece. A correctly focused laser will increase its performance.

Also included in the package is a set of laser safety glasses. Read the instructions and make sure to use these when operating the laser. Lasers can be quite dangerous. Safety first! You don’t want to put an eye out with this thing.

An offline controller comes as part of the package. This is a welcome addition for those who don’t want to dedicate a computer to the use of their CNC machine.

The software that comes with the MYSWEETY CNC-3018 PRO is a mixed bag. Laser engraving works very well and in most cases the machine can be setup and engraving in no time.

It is enough to get you started but if you want to get serious with laser engraving then you will want to pick up a copy of Lightburn sooner rather than later. It is reasonably priced and works extremely well.

Unfortunately, the software for the milling aspect isn’t quite as user friendly as the included laser software. Expect to take a little time to learn some of the intricacies of the program before you get you used to it. Or jump straight to one of the other software packages out there. Easel by Inventables can be a good starter software to make your first projects more simple to get going.

All in all, the MYSWEETY CNC-3018 PRO is a good beginner laser/mill combo for someone who is looking to get their feet wet in CNC routing and laser engraving. The build is in line with other entry level machines such as the Gemnitsu. It comes with a nice set of extras and makes an excellent learning tool. Small scale laser engraving is this machines specialty.

Conclusion

BobsCNC Evolution 4 Router Kit is the clear winner with a much larger work area and improved cutting performance when compared to other beginner CNC machines. 

The other CNC routers listed, such as the Genmitsus and MYSWEETY, can do most of the same tasks just on a much smaller scale. However, they do it at a budget friendly price.

The MYSWEETY machine makes a nice compromise between CNC routing and laser engraving if you aren’t sure which way you want to go yet and would like to try both out before stepping up to a more capable machine once you know which you like more.

Keep this in mind and check out the list of things to consider that follows to help you get started and if you have any questions, please leave them in the comments below. 

Things to consider

Safety

While some of these entry level machines can be “cute”, don’t let them fool you. These are powerful tools that are capable of causing serious damage. Treat them like the dangerous power tools that they are.

Read your instructions.

Wear property safety equipment including eye and ear protection.

Be careful and if you aren’t sure about something, don’t be afraid to reach out to the manufacturers or other learning resources to make sure you are being safe.

Size of work area

The size of the work area is very important part of a CNC machine. Many hobbyist machines do not have a large envelope that they are capable of cutting, routing or engraving in.

The Z axis (up and down) is always the axis with the least amount of travel. This will determine how thick of a work piece you are able to cut. Keep in mind that this will be further reduced by your tooling. If you have a long end mill or router bit that you are using, then it will shorten the thickness of the part which you are able to cut.

Please note that the physical dimensions of the CNC are not the same as the work area.

For example, the Genmitsu CNC 3018-PRO has a physical size of 15.7” x 13.0” x 9.4”. The work area is only 11.8” x 7.1” x 1.8”. Clearly there is a significant difference between the two. So make sure that you know the two specs are different and how they relate to what you can cut and where you can physically place your machine.

Speeds and feeds

Speeds and feeds can be a fairly complicated subject but here are some resources to get you started:

As you work with more difficult materials such as metals, you will find that the window of speeds and feeds that will work will shrinks up drastically. 

If you are sticking with soft stuff like wood or plastic, then your window for success will be more open and forgiving. For this reason, wood is a great material to practice with when you are first getting acquainted with your CNC.

CNC routers vs spindles

When it comes to beginner level CNC machines, the terms router and spindle are used almost interchangeably. Some machines, such as the ones from BobsCNC, use an actual router like you would buy at a hardware store. Others use spindles.

Practically, they are both simply motors that have a collet or chuck to hold a cutting tool such as a router bit or end mill. For the beginner level machines, an actual router such as one from Dewalt or Makita will be more powerful than the spindle included in similar machines.

Tooling

Tooling is your cutters. This includes router bits and end mills of all shapes and sizes. The right cutter will make all the difference when machining. Cutters can be purchased for many different types of materials.

Many CNC machines will come with some type of cutter right out of the box. They aren’t usually great. They will get you started however and as you gain experience you can look into adding additional tooling for your application.

The most important bits for getting started with you CNC are end mills (both flat bottom and ball nose), v bits and a surfacing bit. These are the first ones you will want to get and the first ones you will want to upgrade down the road. For a full guide check out our Ultimate Beginner’s Guide to CNC Router Bits.

Customer service

Pay attention to the level of customer service that the manufacturer provides. While the machines are not overly complex, they can pose some challenges for someone just starting.

Look for companies that are quick to reply and don’t be afraid to check their website for tutorials or additional information. While some of the foreign made machines might not have the best phone support, they often have support groups and communities that do an excellent job of helping you with any issues.

Software

There is a large variety of software that gets used on these machines. Covering them all would be a giant topic by itself. To get you started here is a quick rundown:

  • CAD or computer aided drafting is software that will allow you to create models to machine or engrave. This is only a drawing and needs further processing before your machine will know what to do with it. The most commonly used CAD software are Fusion 360 and Tinkercad
  • CAM or computer aided manufacturing is the software that takes your model and turns it into code that your CNC will understand. If you are familiar with 3D printers, CAM software is similar to slicing software. The most common CAM software are Fusion 360, CamBam, SheetCam and MeshCam.

A good starting point is to look into Fusion 360. It has an enormous number of tutorials on YouTube. You are likely to find help for any issue you run into and there are many guided courses on use of the software.

Related articles

BobsCNC Evolution 4 Review

If you’re looking to impress some folks at the next tailgate or house party with a sleek homemade cornhole set, then Bob’s Evolution 4 CNC Router might be right for you.

A favorite among hobbyists and woodworkers who are looking for a machine with a bit more torque than other entry-level CNC machines. BobsCNC Evolution 4 CNC router is a solid choice for getting started in CNC woodworking or stepping up from smaller CNCs such as the 3018 series of CNC routers.

Check out all the nitty gritty details that make this machine so good below.

Machine specs

Feature

Spec

Work Area (Inches)

24" x 24" x 3.3"

Work Area (MM)

610mm x 610mm x 85mm

Machine Size (Inches)

32" x 39" x 21"

Machine Size (MM)

812mm x 990mm x 530mm

Weight

47 Pounds

Warranty

60 Days

Materials It Will Cut

Wood, Plastic, Aluminum, Acrylic, PCB, Leather & More

Review

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Pros

Large work area
Excellent customer service

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Cons

Assembly time

Power and capabilities

The Evolution 4 is fairly heavy-duty. The added power means it is capable of cutting a wider range of materials, including soft aluminum, leather, and of course, wood. Some of the less capable machines struggle with harder woods and are outright incapable of working with aluminum. More power in your CNC router will always be a good thing.

Speaking of capabilities, another area in which the Evolution 4 stands out from the competition is the size of the work area. This determines the size of the project you can machine. To get to that larger work area is going to take some assembly though and it might take a little while.

makita RT0701C router

Assembly

One thing worth noting if you’re considering the Evolution 4 is that it takes some time to get set up. Unlike many other CNC router kits, the Evolution 4 does not come pre-assembled at all. As a result, you’ll want to carve out a solid day to complete the build.

For many people though, assembly is part of the fun. Putting everything together yourself will get you intimately familiar with the machine itself, the parts and how they all work together. Understanding how your machine moves and is setup will benefit you in the long run. You will have a better idea of what might have gone wrong when your machine crashes. Trust me, it’s gonna happen eventually.

The last thing to note about the assembly is that while it may be time consuming, the instruction manual is extremely thorough. Still, if you run into any trouble, there are a ton of great YouTube videos that can help guide you through the process. 

bobscnc evolution 4 back view
Some assembly required

Work area

Once you finally get the Evolution 4 together you’ll notice just how much bigger this machine is than most other entry level machines. A few inches in each direction can make a large difference in the projects you are capable of working with. While the two may not be all that much different when we’re talking about technical specs, the work area of the Evolution 3 is only 16″ x 18″ (still larger than most entry CNCs), while the Evolution 4 is 24″ x 24″. 

Let’s do some quick math. 16 x 18 = 288 square inches. 24 x 24 = 576 square inches. That’s twice the surface area that the Evolution 4 is capable of machining. Compared to the 3018 series CNC which are very common entry level machines, the Evolution 4 has almost ten times the work area.

bobscnc evolution 4 side view

Noise and mess

The Evolution 4 has more power and more work area. Once you get the machine up and running, you’ll notice that there is a bit more noise than many other entry-level machines. The included Makita RT0701C router is a quality power tool and it sounds like one. You probably don’t want to buy the Evolution 4 if you are working in an apartment or if you have to worry at all about the machine’s noise while it’s working.

Also, that noisy router is going to make a large mess. You can imagine the dust it creates while working. Having a vacuum or other kind of dust collection system is a must if you go with the Evolution 4. None of this is really a criticism of the Evolution 4; this is just what happens when you start working with bigger, more powerful CNC machines. Dust and chip collection will become a necessity to get good surface finishes on your projects.

Software

When it comes to software, the Evolution 4 uses an Arduino microprocessor to connect the machine to your computer. Grbl firmware comes preinstalled on the microprocessor and uses a USB port to receive information from the software on your computer.

The USB works with Windows, Linux, Raspberry Pi and OSX operating systems. Free software can be found on the BobsCNC website. There are multiple paid software packages available, but for those just starting out it is best to work with the free stuff in the beginning. 

Customer service

The last, and likely most important aspect about purchasing any one of Bob’s machines is that they have an extremely high level of customer service. People rave about how prompt, friendly, and helpful the people at Bob’s are. It’s also not uncommon to have Bob himself reply to any question or comment you have!

Many of us, like to figure out things on our own but it’s great to know that you have experienced, knowledgeable support available should you decide to throw in the towel and beg for help. Ok, maybe sometimes it is just nice to save yourself some headache by asking a quick question over the phone or via email.

Conclusion

Overall, the Evolution 4 from BobsCNC is a heavy-duty, well-built beginner’s machine and is an excellent way to get started with CNC woodworking, and machine work in general. 

The Evolution 4 is at the top of its class for value and capabilities.

Things to consider when purchasing a CNC router

Safety

safety glasses

Safety is by far the most important consideration when it comes to working with a CNC machine.

Safety glasses are an absolute must. Read your instruction manual to ensure you are staying safe working with your particular machine. In many cases, hearing protection as well as dust collection will be a necessity.

Above all, remember that these are dangerous cutting tools and you should treat the with the utmost respect.

Work area size

As noted above, the Evolution 4 has a work area much larger than many other similarly priced machines. The width of the work area will be the primary limiting factor when it comes to your projects. An extension kit can also be added to the Evolution 4 to give you a full 2’ x 4’ (24” x 48”) work area. Just make sure you have room for the machine and the extension kit in your work space.

Machining different materials

The Evolution 3 can work with and cut a large variety of materials including wood, plastic, soft aluminum, acrylic, PCB, and leather. The machine has ample power for most hobbyist projects. The biggest material that the Evolution 3 can not work with is steel. To work with steel, you will need a much more expensive machine. Industrial grade CNCs can quickly climb in price.

birch plywood sheet closeup

BobsCNC Evolution 3 vs Evolution 4

Specs

Evolution 3

Evolution 4

Work Area (Inches)

18" x 16" x 3.3"

24" x 24" x 3.3"

Work Area (MM)

406mm x 457mm x 85mm

610mm x 610mm x 85mm

Machine Size (Inches)

26" x 31" x 21"

32" x 39" x 21"

Machine Size (MM)

660mm x 787mm x 530mm

812mm x 990mm x 530mm

Weight

32 Pounds

47 Pounds

Warranty

60 Days

60 Days

Materials It Will Cut

Wood, Plastic, Aluminum, Acrylic, PCB, Leather & More

Wood, Plastic, Aluminum, Acrylic, PCB, Leather & More

In terms of overall capabilities, the two machines are relatively similar. They both have a torque of 75 in-oz and an AC power source of 600 watts. They also both use a Makita RT0701C router.

However, the Evolution 4 does provide you with a much larger workspace, and it’s quite a bit heavier than the Evolution 3. Really, if you’re trying to decide which machine is for you, just try to figure out the size of projects you’re working on or will want to work on in the future.

Also, think about the size of the space you’re going to keep the machine in. Almost everyone has some limits on what they can fit in their workshop or garage.

Assembly

Assembly can be a frustrating process and it will go easier with some machines more than others. Partially pre-assembled CNC router kits will come together much quicker than kits that require a full assembly such as the Evolution 4.

Almost all of the 3018 and 6040 series CNCs that are available from various manufacturers will come assembled to some extent which significantly reduces the setup time.  

If you have any concerns about the assembly process then focus on machines that have great resources available to help such as guides or YouTube videos online.

Customer service

BobsCNC’s customer service is about as good as it gets. They have a proven track record of being responsive and helpful.

CNC machining can be complicated and overwhelming, so it is nice to know that there is a resource available to provide some guidance when you really need it. BobsCNC is definitely that resource.

Tooling

router bit set

The router for these machines come with 1/8″ and 1/4″ spindle bits. You can use any straight, vee and rounded bits or buy them from various local and online retailers as long as they have shaft sizes of 1/8″ or 1/4″.

One add-on that is almost a must have, is some form of dust/chip collection. For many, this means using their shop vac along with a “dust boot” to clean up debris while the machine cuts.

Removing the chips will also help you obtain better finishes because chips can mar the surface as they are “recut” by the router.

CNC software

Bob’s recommends using a Universal Gcode Sender (UGS) software platform. This software can be found for free on Bob’s website. The UGS can communicate with the gbrl software that actually runs the machine.

The workflow will be to create your project in a software such as Fusion360 (also free!). The Fusion360 output will be put into UGS and then communicated to your CNC machine. 

Final thoughts

The Evolution 4 from BobsCNC is right in line with their other CNC router kits. They are well made, versatile and capable.

To top it off, they come with excellent tutorials and customer support that is second to none. Add the ability to expand the work area to double the size and the machine is pretty much future proofed for most users. 

Overall, BobsCNC has done a remarkable job of putting all the right stuff into their flagship CNC router. It truly is a best in class machine.

BobsCNC Evolution 3 Review

BobsCNC makes excellent CNC router kits all around. Unfortunately, while the Evolution 3 checks almost all of the necessary boxes you would hope for in a quality CNC router, it falls short in a couple key areas that ultimately end up holding it back compared to the competition.

However, if you have limited space and are looking for something with more power and capabilities than other entry level CNCs, the Evolution 3 may be the perfect fit. Read on to find out more.

Machine Specs

Feature

Spec

Work Area (Inches)

16" x 18" x 3.3"

Work Area (MM)

406mm x 457mm x 85mm

Machine Size (Inches)

26" x 31" x 21"

Machine Size (MM)

660mm x 787mm x 530mm

Weight

32 Pounds

Warranty

60 Days

Materials It Will Cut

Wood, Plastic, Aluminum, Acrylic, PCB, Leather & More

Review

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Pros

More power than most entry-level CNC routers
High-quality customer service

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Cons

Limited work area for the price

Power and cutting capability

Let’s start with some of the best bits (CNC router humor, I’ll be here all day folks).

When it comes to build quality, BobsCNC has built a sturdy, rigid frame for this machine which makes it highly accurate. Combining its accuracy with the power of the included Makita RT0701C variable speed router means it can outpace the vast majority of entry level CNC routers.

While you shouldn’t expect an industrial grade machine, you will be able to drastically elevate the complexity of projects you are capable of creating, which is great for making better products to sell with your CNC

All that power means that with some tweaking and experimenting, it is likely that you will be able to work with soft aluminum. This is not something that many machines are capable of handling. Still, if your new, make sure to work your way up to more difficult materials such as aluminum.

makita RT0701C router

Assembly

Don’t expect to be cutting aluminum right out of the box. Actually, don’t expect to cut anything right out of the box. This is because the Evolution 3 is going to take you several hours to assemble.

You will need to assemble the machine entirely on your own. Fortunately, this shouldn’t be a problem because Bob’s machines are known for having extremely detailed and thorough instruction manuals.

A great benefit of the extensive assembly process is that you will become intimately familiar with all the workings of your new CNC. On a side note, if you do find yourself stuck, you can always hop on over to YouTube – there a many video tutorials available to help you put the E3 together.

YouTube is great for help but it is always great to be able to fall back to something more reliable. And, as always with BobsCNC, if you have any issues that you can’t resolve on your own, you can reach out to their customer service department.

Customer service

BobsCNC is well-known for being extremely helpful and responsive when it comes to technical issues. This includes initial setup and assembly as well as any operation issues you might run into down the road. Bob himself is even known to frequently return emails and phone calls to help customers who have questions.

bobscnc evolution 3 back view
Some assembly required

Build quality

Now, you may be worried about buying a machine made out of wood to… cut wood. But there really is no need to fret. The Evolution 3 is made of baltic birch which is oftentimes used to make furniture because of its strength.

The Evolution 3’s components and frame are durable, and you’ll be able to repeat the same cuts and engravings over time with a high degree of precision.

Speaking of durability, the Makita router that comes with the Evolution 3 is a workhorse that will keep you cutting chips for quite some time.

Work area

Everything is great right? Well, up until this point at least. While the Evolution 3 is a solid machine, it does have some downfalls.

First is the work area. The Evolution 3 has a work area that is about 4.5 times larger than many other entry-level CNC routers such as the 3018 series of CNCs that are made by many manufacturers. Unfortunately, many will still find the size of the project they can complete a touch too small. Many CNC routing software packages are capable of tiling work so that you can work on longer projects, but you will still be limited by the width your router is capable of working with.

Compared to other CNC routers

The second and frankly, only other downside is the cost. The price point is about 2.5 times those 3018 CNCs we talked about and while this sounds fair when you think about the added capabilities, it bumps the Evolution 3 up into a slightly higher tier of machines.

At the Evolution 3’s price point it is competing with 6040 series CNCs as well as those from other well-known models such as the Shapeoko. In a strange decision, the stiffest competition is from BobsCNC’s next model up which is the Evolution 4.

The Evolution 4 has a significantly larger work area (24” x 24”) which allows a much bigger work piece to be cut. The machines are very similar otherwise and in all instances I would recommend going with the larger machine to allow you more versatility in what the machine is capable of.

Operation

Some may find the smaller size is easier to fit into their garage or workshop. The smaller machine isn’t quite portable like some of the 3018 CNCs but it is still fairly easy to move around. CNC machines – especially quality ones like the Evolution 3 – aren’t typically made to be moved around a lot, but if CNC is just a hobby and you’re working out of your garage or work shed, you may find it helpful to be able to easily move this CNC out of your way if you need to. 

As far as actually running the machine goes, the Evolution 3 has an Arduino microprocessor that allows your computer and CNC to communicate. The grbl firmware, which comes preinstalled on the microprocessor, uses a USB port to receive information from the software on your computer.

The Evolution 3 is compatible with Windows, Linux, Raspberry Pi and OSX operating systems. 

Conclusion

As an entry-level machine, the Evolution 3 is great CNC router.

Unfortunately, it stands in the shadow of its big brother machine, the Evolution 4. Both machines are well made and extremely capable.

You can save a few bucks if you know you won’t use the added machine work area but for most, I recommend stepping up in size to future proof your purchase.

Things to consider when purchasing a CNC router

Safety

safety glasses

While it may be fun to operate, this is a serious power tool. Treat it with the same respect you would give a table saw or something similar.

Wear eye and hearing protection. Dust collection is a great idea. Remember, that some materials can produce hazardous dust so be aware of the materials you should and should not work with.

Read your instruction manuals! They might save you a finger.

Work area size

Work area size is one of the most important features of any CNC router because it determines how large of a part you will be able to machine.

In most cases it will be best to go with the largest machine you can afford because many often find that they want the ability to make larger signs, engravings, etc. and can’t because their router physically cannot accommodate the item they want to work with.

CNC routers vs spindles

When it comes to beginner level CNC machines, the terms router and spindle are used almost interchangeably. Some machines, such as the ones from BobsCNC, use an actual router like you would buy at a hardware store. Others use spindles.

Practically, they are both motors which have a collet or chuck to hold a cutting tool such as a router bit or end mill.

BobsCNC Evolution 3 vs Evolution 4

Specs

Evolution 3

Evolution 4

Work Area (Inches)

18" x 16" x 3.3"

24" x 24" x 3.3"

Work Area (MM)

406mm x 457mm x 85mm

610mm x 610mm x 85mm

Machine Size (Inches)

26" x 31" x 21"

32" x 39" x 21"

Machine Size (MM)

660mm x 787mm x 530mm

812mm x 990mm x 530mm

Weight

32 Pounds

47 Pounds

Warranty

60 Days

60 Days

Materials It Will Cut

Wood, Plastic, Aluminum, Acrylic, PCB, Leather & More

Wood, Plastic, Aluminum, Acrylic, PCB, Leather & More

In terms of overall capabilities, the two machines are relatively similar. They both have a torque of 75 in-oz and an AC power source of 600 watts. They also both use a Makita RT0701C router.

However, the Evolution 4 does provide you with a much larger workspace, and it’s quite a bit heavier than the Evolution 3. Really, if you’re trying to decide which machine is for you, just try to figure out the size of projects you’re working on or will want to work on in the future.

Also, think about the size of the space you’re going to keep the machine. Almost everyone has some limits on what they can fit in their workshop or garage.

Machining different materials

birch plywood sheet closeup

The Evolution 3 can work with and cut a large variety of materials including wood, plastic, soft aluminum, acrylic, PCB, and leather. The machine has ample power for most hobbyist projects. The biggest material that the Evolution 3 can not work with is steel. To work with steel, you will need a much more expensive machine. Industrial grade CNCs can quickly climb in price.

Assembly

As was discussed in the review, you have to completely assemble the machine yourself. Expect this process to take several hours, but don’t expect it to be too difficult. Though it’s time-consuming, the instruction manuals are highly detailed, and the YouTube tutorials and videos are extremely helpful. 

Some other CNC router kits come partially pre-assemble which can be helpful but because many have awful instructions written in something between Chinese and English, they can end up taking almost as long to assemble.

Customer service

I touched on it above, but BobsCNC’s customer service is the best in the business.

If you have any problems at all – or even if you just want to run a project idea by them to get some input, don’t hesitate to send an email. In almost all instances, they will get back to you very quickly and give you a detailed answer. Bob himself might even give you a call or drop you an email!

Tooling

router bit set

The router for these machines come with 1/8″ and 1/4″ spindle bits. You can use any straight, vee and rounded bits or buy them from various local and online retailers as long as they have shaft sizes of 1/8″ or 1/4″.

One add-on that is almost a must have, is some form of dust/chip collection. For many, this means using their shop vac along with a “dust boot” to clean up debris while the machine cuts.

Removing the chips will also help you obtain better finishes because chips can mar the surface as they are “recut” by the router.

CNC software

Bob’s recommends using a Universal Gcode Sender (UGS) software platform. This software can be found for free on Bob’s website. The UGS can communicate with the gbrl software that actually runs the machine.

The workflow will be to create your project in a software such as Fusion360 (also free!). The Fusion360 output will be put into UGS and then communicated to your CNC machine. 

Final thoughts

BobsCNC produces some of the best CNC router kits available and the Evolution 3 certainly fits the bill.

It does lack a little in the work area category, which somewhat limits the projects you will be able to work on. While I do recommend going with the largest machine you can afford and also fit in your space, if the Evolution 3 is as big as you can go, you won’t be disappointed by it’s capabilities.

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Digital Micrometer Reviews

Digital Caliper Reviews

Starrett 3202-6 6 Inch Dial Caliper Review

Starrett has been making precision measuring tools such as micrometers and calipers for over a century. Sure, they know their stuff but how do they stack up against some of the up and coming manufacturers as well as options from tried and true tool manufacturers such as Mitutoyo and Brown and Sharpe?

Keep reading to find out.

Overview

plus symbol

Pros

Extremely accurate
Built to last

This Starrett dial caliper, made out of hardened stainless steel, is perfect for metalworking, woodworking, automotive, and machining applications. The caliper’s sturdy but sleek design – including a satin finished bar – means it will look as good as it works, even after it spends all day banging around in your toolbox or garage.

Like all Starrett products, this dial caliper is designed and built for precision and accuracy. This particular model features a 0 – 6 inch measuring range, 0.001 inch graduation, and one revolution around the dial face is equal to 0.100”.

This caliper is ideal for measuring exact outside dimensions, inside dimensions, and depth.

The dial’s bright white background and black graduations mean it is easy to read, even in bad lighting. The bar itself also comes equipped with black graduations, measuring in both inches and millimeters. The adjustable dial bezel further adds to your ability to take precise measurements.

This Starrett caliper is one of the most versatile tools of its kind on the market. It comes equipped with a thumb-operated fine adjustment roll, and razor-thin contacts.

The jaw has lock screws so you will never have to worry about it moving if you’re measuring at an angle and need to pull the tool out of a tight spot to take your reading. Speaking of readings, the caliper’s spring-loaded double pinion is designed to prevent any backlash for an even higher degree of accuracy.

Though this caliper is extremely sturdy on its own – as mentioned above it is made of hardened stainless steel (never rusts!) – it is nonetheless a tool designed for precision, which means it needs to be treated carefully whenever possible. That is why this caliper comes with a plastic, easy to carry, pin hinge case to store your set when not in use.

In addition to protecting the caliper, the case also makes it harder to misplace or lose this smaller tool when it’s not in use.

Also, with this Starrett dial caliper, you can say goodbye to project delays caused by the fact that your tools won’t turn on. That’s because this caliper uses a dial reader rather than a digital one, so it is always ready to use from the moment you pull it out of its case.

You will not have to buy batteries when the caliper is delivered to you, and you will never have to worry about the instrument dying in the middle of an important job.

You can also rest assured that the dial will reset back to zero after every single use, whereas cheaper digital models can miscalibrate over time and after repeated use.

The accuracy, measuring capability, and quality of parts make this dial caliper a must-have. Starrett might be a name brand, highly trusted industry leader in precision measuring instruments, but this tool really is for everyone – whether you’re an expert, novice, or somewhere in between.

The cost is more than reasonable, and if you’re working with wood, machines, or metal, you can’t afford to buy a cheaper product that will give you inaccurate measurements.

Things to consider when purchasing a dial caliper

Measuring range

A 24" caliper - notice how it is missing a rod for depth measurements

The most common size of calipers is 0-6”. This set from Starrett is exactly that. Larger calipers are available. For larger sizes, they most often come in 0-12” and 0-24” versions. Different measuring range sizes are available, but these are the most common.

Larger sets of calipers can be more difficult to use when trying to measure small sizes. Because of this, most users will have a 0-6” set of calipers in addition to a larger set if they have the need for a larger measuring range.

The 0-6” set usually gets the most use and the larger set gets pulled out only when the smaller caliper won’t do.

Accuracy

Dial calipers almost all give readings at a resolution of .001”. However, they are not all accurate to .001”. Some will give a reading to .001” but only be accurate to .002”. This is more common in larger caliper sets as well as cheaper dial calipers.

When looking for a set of dial calipers, make sure to get a set that has a resolution of .001” and an accuracy of +/- .001”.

For accuracy greater than .001”, you will need to look into a quality micrometer. Micrometers are capable of taking measurements to an accuracy of .0001” or better. That is 10x more accurate than a dial caliper. To learn about the differences between these two types of measuring tools, see our guide to micrometers vs calipers.

What kind of measurements can a dial caliper take

caliper depth base attachment
A depth measuring rod extending out the end of a caliper

Dial calipers are versatile tools. They are capable of taking inside, outside, depth and step measurements. Not all will, but most do.

When looking at smaller 0-6” dial calipers, make sure it is capable of taking a depth measurement. Again, most will but some of the budget brands do not include the depth rod to keep costs down.

Additionally, if you are looking at a larger set of calipers then pay attention to both the depth measurement rod as well as whether or not the caliper has jaws for measuring internal dimensions. Some calipers are only capable of taking outside measurements.

This is likely all they will be needed for when dealing with larger sizes, but just be aware of what you are getting. Calipers that only take outside measurements and nothing else are most commonly seen in calipers that measure 24” or larger.

Dial vs digital calipers

mitutoyo digital caliper
Our best overall digital caliper, the Mitutoyo 500-196-30 6" Digital Caliper

Digital calipers can make a great alternative to dial calipers. Both types come with their benefits and drawbacks.

Digital calipers are easier to take measurements, and most will have the ability to instantly switch between units at the press of a button.

Dial calipers don’t require batteries and will always be ready to go even if you haven’t used them in a year.

For more info regarding the differences between these two types of calipers, see our guide to dial vs digital calipers.

Handling

Be gentle with your tool.

Dial calipers are precision measuring devices. They should be treated like it. While some may label themselves as “Shock Proof”, none really are.

Trust me, you don’t want to drop any caliper off your workbench onto a concrete floor. Handling your tool with care and storing it away, preferably in a case inside a toolbox when not in use, is the best practice.

Treat it right and your dial caliper will likely last a lifetime.

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Best Telescoping Gages

Telescoping gages are an extremely useful measuring tool for checking all types of internal features on a part. 

They are a perfect complement to a nice set of outside micrometers. It’s important to have a quality set of micrometers and for many, it’s a necessity to have a quality set of telescoping gages.

The best telescoping gages are made by the usual suspects. Both Mitutoyo and Starrett have a long history of making quality telescoping gages. But who wins out? Read on to find out.

Best overall

Starrett S579HZ Self-Centering Telescoping Gauge

starrett telescoping gage set
Starrett telescoping gages

Measuring tools by Starrett are typically referenced as the gold standard when it comes to telescoping gages, but it is debatable whether they are good enough to warrant the added cost when compared to the Mitutoyos. Both are great sets.

The Starrett set gets the edge by a small margin. Like so many other precision tools, the importance of the “feel” of the tool can not be overstated. 

The locking mechanism works exceptionally smooth and the spring action is everything you would hope for also. 

Telescoping gages are very much a “feel” tool and as a result the smoothness of the internal workings is of the utmost importance. Just like their micrometers, the telescoping gages by Starrett work exactly as intended and do it very well while being extremely accurate.

Runners-up

Mitutoyo 155-903 6 Piece Telescoping Gage Set

mitutoyo telescoping gage set
Mitutoyo telescoping gages

Please note that I am basically a big Mitutoyo fanboy. They just make excellent measuring equipment. Starrett does too, but through their whole catalog I believe Mitutoyo is generally of higher quality.

That’s one reason to take note that the Starrett telescoping set won our best overall here. They are just that good.

Basically everything that was said about the Starrett set applies to this set from Mitutoyo. The Starrett set is a little bit smoother and feels just a touch more solid. 

In saying that though, it is hard to imagine being disappointed in either set and the Mitutoyo set comes at a decent price reduction compared to the Starretts which is why it warrants mentioning even though it got beat out by the Starrett set.

Pick one. Go with whichever one is your precision gauge manufacturer of choice and you won’t be sad you did. Treat it right and you’ll have a tool your grandchildren can use. Both Starrett and Mitutoyo are heirloom quality.

Anytime Tools Telescoping Bore Gauge Set

anytime tools telescoping gage set with case
Anytime Tools telescoping gages

If you absolutely must go with a budget brand, Anytime Tools has a decent track record. They won’t be the same heirloom quality tools as you find from Starrett and Mitutoyo, but they do work well for most people.

If you need to measure to tolerances tighter than .001”, I recommend getting either the Starrett or Mitutoyo set. If .001” is close enough, then go with a cheaper set.

One thing I always say when going with super budget tools is to check them when you get them. If they don’t work as intended or are inaccurate, then send them packing. Most online retailers have lenient return policies.

As a side note, I only wish some of the top tier toolmakers would catch on and provide a case similar to the cheaper units. For whatever reason, telescoping gages have historically come in a strange plastic sleeve holder. These sleeves simply do not provide the amount of protection most would want for a precision measuring instrument.

Frequently asked questions

What is a telescoping gage?

Telescoping gage parts

telescoping gage with parts labeled

A telescoping gage is a tool used in conjunction with a micrometer to measure the size of internal holes, slots, and similar features.  They are usually sold in sets which cover a specified measuring range.

Some varieties have two telescoping arms while others have one. They are simply different styles of the same tool and neither style is preferable to the other.

What are telescoping gages used for?

Telescoping gages are used to measure internal features of a part such as a hole diameter or a slot width. They are versatile and capable of covering a large measuring range, especially when compared to other internal feature measurement tools such dial bore gages and inside micrometers.

What is the measuring range of a telescoping gage?

Telescoping gages come in many different sizes.  Typically, they are purchased as sets with a range of 5/16” or ½” up to 6”. Smaller sets are available also and individual gages may be purchased as well.  

Some typical individual gage measuring ranges are listed below.

telescoping gage size list

How accurate are telescoping gages?

The accuracy of any telescoping gage depends on multiple factors. The accuracy of the micrometer that is used together with the telescoping gage affects the accuracy most of all.

Additionally, the quality of the telescoping gage, as well as the cleanliness and surface finish of the measured part play a role as well. Parts with a rougher surface finish will not be measured as accurately as those with a smoother surface finish.

The skill of the tool user is another factor in the accuracy of a telescoping gages. Some experienced machinists claim to measure to an accuracy of .0002” while many would argue that .001” is the limit when it comes to telescoping gages. Personally I believe that .0005″ is a more easily attained accuracy with some practice.

The best way to improve your accuracy using telescoping gages is to measure the feature multiple times (3-5) to build confidence in the repeatability of your measurement.

A good way to practice this skill is to measure calibrated ring gauges repeatedly and compare your readings to those of the known ring gauge size.

How to use a telescoping gage

To use a telescoping gage, compress the measuring arms and insert them into the feature to be measured. Gently rock the tool until you feel it “center up” on the feature. Rock it through the hole one time only.

Lock the tool and gently remove the gage from the hole or slot and measure the distance between the measuring faces with a micrometer. Be gentle with your micrometer measurement because excessive force can cause the telescoping gauge to give a smaller reading.

Do you need to calibrate telescoping gages?

eye loupe
A pocket comparator used for visual inspection

Telescoping gages do not need to be calibrated. They should however be inspected to verify they are in good working order.

This inspection should consist of:

  1. Verifying the spring mechanism is in good working order
  2. Verifying the locking mechanism is in good working order
  3. Visually inspect for flat spots or other signs of wear on the contact ends. An eye loupe or pocket comparator come in handy for this check.

As noted in our accuracy section, checking a known ring gauge can allow to develop some certainty that the tool is working as intended.

Telescoping gages vs inside micrometers

mitutoyo inside micrometer set
Mitutoyo inside micrometer set

Inside micrometers provide more accuracy than telescoping gauges but they do it at the expense of ease of use. 

In most instances you will find that a set of telescoping gages will provide readings that are accurate enough and quicker to use or a dial bore gage will be much more accurate and still faster to use, especially in high volume shops. 

Inside micrometers have their uses, but many will find them not needed.

Telescoping gages vs dial bore gages

fowler dial bore gage set in case
A dial bore gage set

Dial bore gauges are more accurate than telescoping gauges. The accuracy of a dial bore gauge will depend upon the accuracy and resolution of its dial indicator.

Telescoping gages will be accurate to about a thousandth (.001”), possibly more in the hands of an experienced user. Dial bore gauges can easily be found that are accurate to a tenth (.0001”) or better.

The measuring range of dial bore gages varies but is generally quite a bit smaller than that of the telescoping gages or an inside micrometer set.

Best Micrometer Stands

Micrometer stands are simple devices that serve a very important purpose. They give you a hand and no, I do not mean complement your super awesome machining skills.

They work to free up a hand that would otherwise be used to hold a part or measuring tool. Their most frequent application is to hold micrometers for use in high volume manufacturing. In addition to this, they are often used by hobbyists and home machinists in their pastime pursuits.   

These simple tools should be easy to get right….right? See our very short list of the best micrometer stands to find out.

Best overall micrometer stand

Grizzly Industrial G5727 - Micrometer Stand

Grizzly Industrial makes some very good tools for their price. Their tools are made in Taiwan and China, but the company is based in America.

They have quality control personnel at the manufacturing facilities to inspect the tools before shipping them stateside. This is likely the key to how they have been able to provide good tools at a reasonable price.

This micrometer stand from Grizzly is a solid piece of equipment. It is solid, heavy and clamps well without issue. There have been some reports that occasionally the stand doesn’t operate as smoothly as expected but most report that a little oil fixes it up quick.

Overall, the Grizzly stand easily beats out the straight from China copycat competitors and does it while keeping the cost much lower than the premium tool manufacturers.

Honorable mentions

Mitutoyo 156-101-10 Micrometer Stand

Best of the best but at a price.

It should be no surprise that Mitutoyo makes our list of the best micrometer stands. They make excellent micrometers as well as other dimensional measurement equipment. Across the board they make excellent tools and gauges. The only downfall of this is that their quality comes at a price.

When it comes to measurement equipment such as micrometers, calipers and indicators, the quality is worth the price.

When it comes to simple tools, the nicer stuff just isn’t worth the price.

The Mitutoyo micrometer stand is a nicely finished, version of exactly what it should be. It’s a clamp with a solid base to keep things steady.

While simple in design, it does exactly what it sets out to do. And it does it consistently. Tools like this will last multiple lifetimes if not treated right. Yet it still doesn’t justify the price.

If budget is of no concern, then go with the stand from Mitutoyo. For everyone else, think about going with one of our other picks for a slight downgrade in quality and a big difference in price.

Accusize Industrial Tools S907-C153 Micrometer Stand

A nice budget friendly option.

The Accusize micrometer stand has a solid base which provides good stability and non-slip feet to make sure it stays right where you want it without the need for clamping it to your workbench. However, it can still be clamped if you want 100% assurance that this puppy won’t move.

It should be obvious from the photo, but it isn’t as heavy or big as our other options, so it loses a little in stability. It makes up for it though with its small, almost portable size. 

This stand from Accusize folds flat allowing it to be stashed away easily when not in use. A welcome feature for those of us with cluttered workbenches.

The S907-C153 isn’t the end all, be all of micrometer stands but for the price it certainly does a respectable job of keeping your tool in place.

Frequently asked questions

What is a micrometer stand?

outside micrometer
A standard outside micrometer

A micrometer stand is a tool used for holding measuring equipment and various objects for precision work. The angle of the stand can be rotated to find the best position for working.

The heavy base of the stand keeps things steady. In addition, the stand can be clamped to a table or workbench to provide more stability.

How do you use a micrometer stand?

Micrometer stands are pretty simple. Basically, it is a two-way clamp.

There is a clamp for holding the tool in place, as well as a clamp for rotating the holder and adjusting the angle. Once clamped, the base steadies the object while allowing the user to keep two hands free. They also have the added benefit of insulating the object being held to varying degrees of heat.

Why would you use a micrometer stand?

A micrometer stand will allow you to free up your hands for precision work such as soldering PCBs or measuring tight tolerances, especially in high volume.

Another benefit is limiting the amount of heat transfer from the user, to either the object they are measuring or to the measuring device itself.

Thermal expansion will cause things to expand. This isn’t a good thing when trying to take measurements down to very tight tolerances.

A good micrometer stand will help insulate your tools from your body heat and give you more accurate readings.

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For more information check out these related articles:

Best Micrometer Sets for Machinists and Hobbyists

Not many tools get as much inspection use as a micrometer. As a result, the first inspection tool purchased by many is a good micrometer or a micrometer set. 

Because of their expense, they are not tools that you will want to buy more than once. The good thing is that if chosen carefully, they will last a lifetime or more. As the saying goes, “buy once, cry once”. 

Now take a look at the best micrometer sets available, many of which have been best in class for many, many years.

Best micrometer set

Starrett ST436.1CXRLZ 0-6" Outside Micrometer Set

When it comes to the standard analog micrometers, nobody makes them like Starrett. The most important aspect of a micrometer is its accuracy and these mics by Starrett are extremely accurate and repeatable.

As long as you exercise due care in your measurements, you can expect them to be accurate to .0001”. While it is true that many other manufacturers have been able to create a tool that is capable of the same accuracy, few come close to the build quality of a Starrett micrometer.

It can be hard to quantify the “feel” of a tool. In this case, these mics just feel right. The weight is nice without being too heavy. More importantly, they have a nice balance to them that never seems to get in the way of your measurement.

 

The finish of both the frame of the micrometer as well as the sleeve has always been excellent. The knurling on the thimble and ratchet provides the perfect amount of grip.

Speaking of the ratchet, I have always found that Starrett makes the best ratchets. Ratchet preferences can vary from person to person but the thing that is nice about these ratchets is they are extremely consistent. Between mics in a set, the ratchets will all feel the same.

Starrett has been making these same micrometers for quite some time and largely without change. If it ain’t broke, don’t fix it.

The one downfall of these micrometers is that the quality does come with a price. For this reason, I have included a second choice in the Mitutoyo set below. It can also be worth considering the best digital micrometer set if you need more accuracy and can live with a smaller measuring range.

Used versions of these tools can be an excellent choice also because all of the choices noted here, from both Starrett and Mitutoyo, have a long history of being quality measuring tools. They have been mostly unchanged through the past couple decades.

As a side note, the case that comes as part of the set is as well made as the micrometers themselves.

Mitutoyo 0-6" Outside Micrometer Set

This set of micrometers form Mitutoyo checks all the boxes. They are accurate, consistently well-made and reliable. They are only a small step below the set by Starrett. While they might not be the absolute best micrometer set available, they might be the best value because the price is substantially lower than that of the Starrett set.

For comparisons sake, if the micrometer set from Starrett is a Rolls Royce, then the set by Mitutoyo is a Cadillac. This is certainly reflected in the price difference.

The main difference between the sets is in the feel of the mics. The finish of the Mitutoyo set is nice, but not on the same level as that of the Starrett set. Also, I have always found the ratchet mechanism and balance of the mics by Mitutoyo to be very good but not as great as the Starretts.

I feel like this might sound like the Mitutoyo set is not that great but in reality, they are excellent. They just aren’t quite as good as the Starretts. However, they are much better than all the other micrometers out there and they come with a much smaller price tag.

Best digital micrometer set

Mitutoyo 293-961-30 Digimatic Micrometer 0-4”

I absolutely love the Mitutoyo Digimatic micrometers. They are easily the most accurate normal micrometers out there. Sure, you can find specialty mics with indicators built in that will be more accurate, but they will be more expensive and less user friendly.

If given the choice, I would use Mitutoyo Digimatic mics for all micrometer measurements. They are quick to read and extremely accurate.

The only knock I could give them is that some might find them a little bulky. Personally, I have never found this to be the case, but they are larger than your average analog mic.

Digital micrometers also make a great choice when working in both inch and metric units. The ease with which they switch measuring units saves time and eliminates any potential conversion miscalculations that might occur by the user.

Another great feature of the Digimatic mics that is not common among other digital micrometers is that the batteries seemingly last forever. No, not literally but even with heavy use it feels like it.

The sole reason they didn’t make the best overall micrometer set is that the set includes less micrometers and is limited to measuring sizes up to 4”. If this isn’t a problem for your applications then think about taking a good, hard look at the Mitutoyo Digimatic mic set. They are an absolute top of the line set.

Best budget micrometer set

Anytime Tools 0-6” Outside Micrometer Set

In recent years, some of the Chinese made micrometer manufacturers have greatly increased their quality. Anytime Tools is a prime example of this. They have been able to create tools for a fraction of the price of a traditional micrometer while largely maintaining the accuracy and quality seen with more well-known manufacturers.

The improvement in Chinese made micrometers is so great that some American tool manufacturers have been outsourcing their tools to other countries.

With regards to accuracy, they claim to be accurate to .0001” as you would expect from a good micrometer. In practice, they aren’t quite there all the time. It would be safe to count on .0002” accuracy. If you are looking for more than that then make sure to verify the accuracy when you receive them.

The Anytime Tools set comes with all the standard micrometer set accessories including reference standards for verifying their accuracy and a wooden case. The case isn’t as nice as what comes with more expensive sets, but it is just a box after all. It holds all of the included mics and closes to keep out the elements. It makes a perfectly acceptable storage solution.

The feel of this set isn’t quite as nice as those from Mitutoyo and Starrett but the reduction in price can not be overlooked. This set could be purchased along with a set of gage blocks to verify their accuracy and the price tag would still be well under the cost of other quality sets.

I would never recommend going cheap when it comes to your precision measuring tools if they are critical to your job. The one exception is, if you are a hobbyist or just entering the machining trade, this micrometer set from Anytime Tools makes a great starter set that just might meet all of your current and possibly future measurement needs.

Things to consider when purchasing a micrometer set

How big of a set to get

It all comes down to the sizes you plan to measure. Usually, the required measurements are skewed towards the lower end of the measuring scale. A 0-1” micrometer will be the size used most often. The 1-2” micrometer will be the 2nd most used micrometer and so on.

As the sizes get larger, they will see substantially less usage. Even in a high use environment such as a machine shop, a 5-6” micrometer or 11-12” micrometer will rarely be used.

My recommendation would be to not buy a larger set than you need. A good micrometer set is not cheap and therefore you should ensure the tools will get used. You don’t want a box full of expensive paperweights.

Unless you know that you absolutely need it, I would never recommend purchasing a set larger than 12”. A 0-6” set makes a good starting point for most people and if you think you can get away with something slightly smaller then go for it.

It is better to buy a higher quality 0-3” set than it would be to have a 0-6” set where the 4-6” mics never get used.

Accuracy

Accuracy and repeatability are the most important qualities in a micrometer. It is possible to find a wide variety of accuracies available in micrometer, especially when it comes to older used tools.

You should look to get a micrometer with an accuracy of .0001” or better. I have included a cheaper, slightly less accurate budget set above, but you should only go with that set if price is your primary concern and you know that the reduction in accuracy is acceptable for your measurements.

I have never known anyone to regret purchasing a more accurate tool.

Analog vs mechanical counter vs digital

Each type of micrometer has its pros and cons.

Analog mics are always ready to go. You never need to worry about dead batteries and aren’t quite as susceptible to contamination (coolant, etc.) when compared to digital micrometers.

Digital micrometers are easier to read, quicker to take measurements and allow the user to easily switch between measurement units. Additionally, they allow the user to switch their zero location at will. There are many instances were comparison measurements need to be taken. Digital micrometers allow these types of measurement to be taken quickly without the added need for manual calculations.

mitutoyo mechanical counter micrometer
Mechanical counter micrometer

I do not recommend the mechanical counter micrometers. They add another mechanism that can malfunction simply don’t provide enough of an added benefit to justify their use. Electronic digital micrometers can be found for the same price as the mechanical counter versions.

Go with a standard analog micrometer or a solid digital version and skip the  prone mechanical counter varieties.

Cases

Cases are all about protection. You don’t need anything too fancy when it comes to cases. The standard wooden case that comes with most micrometer sets is more than capable of storing your tools.

The case gives the tools a place to stay with protection from the elements (there can be a lot in the air when machining) and also a safe storage option. Too often a micrometer left on a workbench gets bumped and ends up hitting the floor.

Keep your tools safe and make sure to put them away when not in use so they remain accurate for years to come.

Carbide vs steel tips

Steel tips
Carbide tips

Carbide tipped micrometers provide increased wear resistance. In general, I have not found them to provide an added benefit to hardened steel.

Please note that carbide can be more brittle as a result of the added toughness which means they are susceptible to chipped measuring faces. If cared for properly, this will likely not be an issue, but it is something to keep in mind.

The main case for carbide tips would be when dealing with particularly abrasive materials.

For most users, both carbide and steel tipped micrometers will be more than adequate.

Calibrated or not

There are manufacturers and sellers out there who offer calibrated micrometers for an added cost. This is not an item that is worth paying extra for.

The micrometers should be made accurate from the start. Calibration only gets you documented evidence that your tool is verified as accurate using a reference standard that is traceable to NIST. If this is something you require then you likely already have a set of calibrated gage blocks that will allow you to do the calibration on your own.

Shipping companies are not always gentle with your packages so keep in mind that it would be entirely possible to pay extra for calibration and have the calibration voided by shock from shipping.

Skip the calibration upcharge and verify your micrometers on your own.

Summary

Choosing a micrometer set is not an easy decision. Even the cheapest options cost a pretty penny. The most important things to consider is the accuracy you need as well the size of the set you require.

If they will be used daily, don’t be afraid to splurge and pick up a heirloom quality set from Starrett or Mitutoyo. They really are worth it and built to last. 

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Anytime Tools Dial Caliper Review

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Pros

Price point
Customer service
No batteries required

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Cons

Not "shock proof"

Features

The Anytime Tools dial caliper is built to last, thanks mainly to its surprisingly solid construction. The hardened stainless-steel frame means it is rust-resistant, which is nice when the shop or garage it gets used in doesn’t always stay the cleanest.  A sturdy build is great, but there are many other reasons why this precision measuring tool is a great buy.

This dial caliper from Anytime Tools has precision and accuracy in line with what you would expect to get from tools at a much higher price point. It is capable of taking internal, external, depth and step measurements with an accuracy of .001”. This means it competes directly with tools from companies like Starrett, Fowler and Mitutoyo.

If you need something more accurate, then look for a quality micrometer to get your measurement accuracy down to .0001” or better.

As a bonus to the sturdy build noted above, the tool is noted as being “Shock Proof”. While it might be a little more rugged than many other dial calipers, I wouldn’t recommend a drop test or something similar. It is a precision measuring instrument after all. Treat it like it is.

Luckily, the tool comes with a decent case to protect it when not in use. Again, this is a standard feature found on more expensive calipers, but one that is not always seen with tools in the same price range as this caliper from Anytime Tools.

anytime tools dial caliper dial face

While the dial face is only protected by plastic, this is normal in most dial calipers nowadays. The Anytime Tools dial caliper has a nice, easy to read dial face as well as graduated scale on the body of the caliper.

Being easy to ready means the caliper is simple to use and the fact that it doesn’t require batteries like digital calipers do allows it to always be ready to use. No more problems dealing with dead batteries. This is great when the tool only gets sporadic or occasional use.

Nothing is more frustrating than needing to take a critical measurement and finding out that your batteries are dead. At best it means a trip to the store for a random battery size. At worst it means waiting a couple days for fresh batteries to arrive.

Please note that there are multiple versions of this dial caliper available and this review is based on the single scale 6” version. Many manufacturers make calipers in a wide variety of sizes. While they are all solid choices, there are some model specific notes below.

Dual unit scale version

The dual scale version of the 6” dial caliper takes measurements in both inches and millimeters. A black scale is used for the imperial units and red is used for the metric ones.

Generally, if you need to take measurements in both units then I would recommend a good digital caliper but if you are determined to stick with an analog caliper for any reason, then they make a good choice.

0-12" Dial caliper

6” dial calipers are a pretty standard fare. Many manufacturers have been able make a solid tool. As the caliper gets larger, it gets much harder to have a device capable of taking accurate measurements.

The 12” version of Anytime Tools caliper maintains the .001”/.02mm accuracy across the whole measuring range while maintaining the budget friendly price point similar to the 6” version.

This 12″ dial caliper also gives measurements in both inches and millimeters.

Verdict

The Anytime Tools dial caliper is a solid measuring device. It is reasonably priced and has features and accuracy that are comparable to tools that cost twice as much. 

The dual unit version is a welcome convenience for those who will be working both inches and mm and the 12″ version does a great job of including premium features while maintaining the budget friendly price just like the 6″ caliper. 

In short, all three versions are solid choices for a quality dial caliper.

Things to consider when purchasing a caliper

Digital vs dial vs vernier calipers

mitutoyo 6 inch vernier caliper
Vernier caliper
mitutoyo digital caliper display
Digital caliper

Quality measuring calipers are available in both analog and digital versions. There was a time where the digital versions were much more expensive than their dial and vernier counterparts. In recent years though, things have changed. The price difference has switched somewhat. Budget friendly digital calipers can be found for less than a budget analog caliper.

Whether you go digital or analog is really just a matter of preference. Some like having a tool that is always ready to use without the need for special batteries. Others like the simplicity of reading a digital display which saves them from having to use a scale and/or dial reading to calculate the measurement. Neither is difficult to use. Go with whatever you are comfortable using.

Measuring range

Calipers come in a wide range of sizes. The standard size is a 0-6” caliper but they can frequently be found in 0-4”, 0-8”, 0-12” and 0-24” varieties. One thing to think about is that as the tool gets larger, they can be more difficult to take measurements with. A 24” caliper can be unwieldy to use when trying to take a one-inch measurement.

If you think you will need a caliper with a larger measuring range such as a 12” or 24” version, then it is best to go with a 0-6” caliper and also a separate larger caliper. This will allow you to easily measure smaller sizes. For most users, measurements under six inches will make up the majority of their work. The larger calipers can then be used for the less frequent, larger measurements.

Accuracy

The accuracy of most calipers is fairly comparable. Unless you purchase an absolute bargain basement unit (something all plastic or similar), the accuracy of your caliper will be .001” or .02mm. If you need something more accurate then you will need to look for a micrometer instead.

gauge block set
Gage block set

I do recommend verifying the accuracy of your caliper by checking the calibration. Using a good set of gage blocks to check the calibration/accuracy is the best way to go.

If you don’t have access to a set of gage blocks then any known reference standard (known ball bearing, gauge pin, plug gage, etc.) can provide some confidence that the tool is accurate. Ideally, you will want to verify the tools accuracy across the whole measuring range. It is not uncommon for a tool to get damaged and give a correct reading for a 1” measurement while being multiple thousandths off at another interval such as 4.5”.

Used vs new

If they are treated well, a used caliper will be as good and accurate as a brand-new tool. In fact, many tools made 50 years or more ago are still in use and working well. The only caveat would be that you will want to verify the accuracy of a used tool before purchasing it.

Many times, a person in the machine shop industry will be getting ready to retire and will look to sell their prized tools. Knowing the history of a tool, and more importantly, knowing it was cared for can provide some certainty that you will be getting a quality tool.

Calibration certificates

Do not, I repeat do not bother spending the extra money to get a calibration certificate with your caliper. They should be accurate regardless. Furthermore, the calibration cert only guarantees the tool was accurate at the time of calibration.

box damaged in shipping
Please handle with care

Have you seen how delivery drivers handle your boxes? Anything can happen in between the time of calibration and when the tool reaches you. Shipping companies don’t exactly have a reputation for being careful with packages during shipment.

Check it when you receive it and skip the added expense of calibration certificates.

Contamination protection

Standard dial calipers are pretty resilient to most normal forms of contamination that they will see such as oil and coolant. I still highly recommend keeping them as clean as possible. Keeping them in a case and even in a locked toolbox is always a good idea. Also be more wary of contaminants such as metal chips, dirt and debris. They are more likely to cause issues with your tool. A stray metal chip can cause your caliper to skip a tooth on the gear. This will lead to false measurements.

Data transfer

vinca data transfer cable in case
Data transfer cable

Data transfer is a nice feature but most often only something that a business will use. With that being said, you won’t find any data transfer capabilities on a set of analog calipers such as the Anytime Tools dial calipers. If data transfer is something that you require then find yourself a good digital caliper. However, keep in mind that sometimes the cable to make the data transfer costs more than the caliper itself.

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